MasterCraft ProStar 205 V-Drive Specifications

WORLD HEADQUARTERSMASTERCRAFT BOAT COMPANY100 CHEROKEE COVE DRIVEVONORE TN 37885 USA423.884.2221423.884.2295 FAXWWW. MASTERCRAFT. COMProStar

SAFETY AFLOATBoating-related accidents are generally caused by theoperator’s failure to follow basic safety rules or written precau-tions. Most accide

2005 MASTERCRAFT OWNERS MANUAL–PA G E 2-1THECOMMONSENSEAPPROACH> > > > > >This manual have been developed to help en

RULES2005 MASTERCRAFT OWNERS MANUAL–PAG E 3-1OF THE OPENWATERJust as there are rules that apply when driving a vehicle on the street, there are water

2005 MASTERCRAFT OWNERS MANUAL–PAG E 3-2CROSSINGWhen two power-driven vessels are crossing each other’s path close enough to run therisk of collision

GUIDE2005 MASTERCRAFT OWNERS MANUAL–PA G E 4-1TO INDIVIDUALMODELSPROSTAR 190PROSTAR 197PROSTAR 209PROSTAR 205V> > > > >

LENGTH OF BO AT: ... 19’8”OVERALL LENGTH W/TRAILER: ... 22’8”LENGTH W/SWING-AWAY

PROSTAR197LENGTH OF BO AT: ... 19’8”OVERALL LENGTH W/TRAILER: ... 22’8”LENGTH W/S

PROSTAR2091234567891011 1213141315161718 1 OIL PRESSURE GAUGE 2 ENGINE TEMPERATURE GAUGE 3 SPEEDOMETER 4 MULTI-FUNCTION/TACHOMETER 5 CHECK ENGINE

PROSTAR1234567891011 1213141315161718 1 OIL PRESSURE GAUGE 2 ENGINE TEMPERATURE GAUGE 3 SPEEDOMETER 4 MULTI-FUNCTION/TACHOMETER 5 CHECK ENGINE LI

LENGTH OF BO AT: ... 20’9”OVERALL LENGTH W/TRAILER: ... 22’7”WIDTH AMIDSHIP: ...

WELCOMEABOARDCongratulations on your choice of the finest ski and wakeboard boat available. MasterCraft is the recognized worldleader for inboard ski

ABLCJEFGHKIMARISTAR230DLENGTH OF BO AT: ... 22’8”OVERALL LENGTH W/TRAILER: ... 24

LENGTH OF BO AT: ... 28’5”WIDTH AMIDSHIP: ... 9’6”BOAT HEIG

BCDEMGHIJKLMFAA STERN LIGHT RECEPTACLEB BLOWER EXHAUSTCSWIM PLATFORMDFUEL TANK FILLERE STORAGE UNDER SUN PADF ENGINE COMPARTM ENTG THROTTLE/SHIFT CONT

ABCDEFGHIJKLMASTERCRAFTLENGTH OF BO AT: ... 19’8”OVERALL LENGTH W/TRAILER: ... 22

ABCDEFGHIJKLMASTERCRAFTAFUEL TANK FILLERB BLOWER EXHAUSTCSWIM PLATFORMD STERN LIGHT RECEPTACLEE STORAGE UNDER SUN PADF ENGINE COMPARTM ENTG THROTTLE/S

MASTERCRAFTX-10A STERN LIGHT RECEPTACLEB BLOWER EXHAUSTCSWIM PLATFORMDFUEL TANK FILLERE STORAGE UNDER SUN PADF BATTERY (BEHIND SEAT)G THROTTLE/SHIFT C

ABLCJEFGHKIX-30DLENGTH OF BOAT: ... 22’8”OVERALL LENGTH W/TRAILER: ... 24’7”WIDTH

MASTERCRAFTX-80A BLOWER EXHAUSTBSWIM PLATFORMC FUEL TANK FILLERSD B ATTERIESE THROTTLE/SHIFT CONTROLF INSTRUMENT PANELGBOW LIGHTSHSKI LOCKERI ENGINE C

MASTERCRAFTX-STARLENGTH OF BO AT: ... 22’3”WIDTH AMIDSHIP: ...

ENGINE2005 MASTERCRAFT OWNERS MANUAL–PA G E 5-1ANDPROPELLERSPECIFICATIONS> > > >> > > >Boat Engine

DANGERS2005 MASTERCRAFT OWNERS MANUAL–PAG E iWARNINGS &CAUTIONSThroughout this manual the terms “danger,” “warning” and “caution” ap-pear, alert

Displacement ... 350 C.I.D. (5.7 litres)—310 horsepowerBore ...

2005 MASTERCRAFT OWNERS MANUAL–PA G E 5-3MasterCraft PowerCadillac LQ-9 HOmulti-port EFI 6.0 Liter GM V-8 EngineMasterCraft P

2005 MASTERCRAFT OWNERS MANUAL–PA G E 6-1CONTROLSINDICATORS&> >While the Guide to Individual Models pages provide specific information r

2005 MASTERCRAFT OWNERS MANUAL–PAG E 6-2FUEL GAUGE The readings are only approximate. The gauge isactivated with the ignition switch. Rocking motion

temperatures. If the system detects readings outside the ac-ceptable range, the system shuts off the stereo (if ON) andsounds the alarm for a period o

15A ATO fuse for the ECM unit.If you suspect that any of these fuses may not be operating asdesigned, you should take your boat to your dealer for att

2005 MASTERCRAFT OWNERS MANUAL–PA G E 7-1FUELING> > > >The ignition timing as set by the factory requires the use of unleaded fu

2005 MASTERCRAFT OWNERS MANUAL–PA G E 7-2Fuels that are blended to contain methanol or wood alcohol are not to be used in MasterCraftengines. These f

2005 MASTERCRAFT OWNERS MANUAL–PA G E 8-1SAFETYCHECKSSERVICESAND> > >DO NOT launch or operate the boat ifany problem is found during t

2005 MASTERCRAFT OWNERS MANUAL–PA G E 9-1BREAK-INNEWBOAT> > > > > >The first 20 hours of operation are the most impo

2005 MASTERCRAFT OWNERS MANUAL–PAGE ii3: Gasoline is explosive. If you see or smell the presence of gasoline during your inspection, DONOT START YOUR

FIRST HOUR OF OPERATION Start the engine and allow the warm-up to normal operating temperature (140 degrees F to 190 degrees F) at low idle (600 to

2005 MASTERCRAFT OWNERS MANUAL–PAG E 10-1STARTINGOPERATION> > > > > >AND BASICBEFORE STARTINGFamiliarize yourself wi

STARTING THE ENGINEStep 1: Attach the emergency engine safety switch tether(lanyard) between an article of your clothing and the switch.Step 2: For

UNDERWAYIf the oil pressure gauge indi-cates low or no oil presssure, stopand check the oil level. If the tem-perature gauge indicates overheat-ing, s

2005 MASTERCRAFT OWNERS MANUAL–PAG E 11-1HINTSOPERATIONAL> > > > > >MasterCraft urges you–and all others who will be

gine, propeller-drive boats. A counterclockwise rotation pro-peller tends to cause the boat to drive to port when goingforward, and to starboard when

If the WOT RPM is higher than the maximum RPM in yourengine’s WOT operating range, the boat is under-propped. Theengine operating ranges for engine

When the boat is hoisted from the water, use the liftingeyes or a sling for easy, damage-free lifting.DO NOT use the ski pylon for lifting. It is NOT

2005 MASTERCRAFT OWNERS MANUAL–PAG E 13-1CORROSION> > > > > >GALVANIC CORROSIONGalvanic corrosion (electrolysis) to

2005 MASTERCRAFT OWNERS MANUAL–PAG E 14-1Periodic cleaning is the best way to keep your boat looking like new. Regular washing and waxing keep dirt a

2005 MASTERCRAFT OWNERS MANUAL–PAG E iii4: When charging, batteries generate small amounts of dangerous hydrogen gas. This gas ishighly explosive. Kee

2005 MASTERCRAFT OWNERS MANUAL–PAGE 14-2tion. These are not recommended for use. Dry cleaning fluidsand lacquer solvents should not be used as they

2005 MASTERCRAFT OWNERS MANUAL–PAGE 14-3TEAK WOODRegular cleaning and oiling of teak wood will maintain itsoriginal appearance. Use a teak cleaner t

2005 MASTERCRAFT OWNERS MANUAL–PAG E 15-1& SERVICESCHEDULEDMAINTENANCE CHECKS> >FREQUENCY AND SCHEDULED MAINTENANCEProper care, mainten

2005 MASTERCRAFT OWNERS MANUAL–PAGE 15-2• Inspect the propeller shaft log for exces-sive water entry.• Inspect the fuel system lines and con-nections

2005 MASTERCRAFT OWNERS MANUAL–PAG E 16-1CHECK THE TRANSMISSION COOLER FOR DEBRISBecause this process should be completed while the engine is cool

2005 MASTERCRAFT OWNERS MANUAL–PAG E 16-2Step 3: If the tank was completely empty, see your MasterCraft dealer for assistance immediately as your eng

2005 MASTERCRAFT OWNERS MANUAL–PAG E 16-3Battery electrolyte fluid is dangerous. It contains sulfuric acid, which is poisonous, corrosiveand caustic.

2005 MASTERCRAFT OWNERS MANUAL–PAG E 16-4INSPECT THE THROTTLE ANDSHIFT CABLES FOR KINKS, WEARAND INTERFERENCE (RPT-1 ONLY)Because this process should

2005 MASTERCRAFT OWNERS MANUAL–PAG E 16-5Step 5: If you are uncertain about the condition of the impeller, remove it andinspect. When installing or

2005 MASTERCRAFT OWNERS MANUAL–PAG E 16-6The engine box serves as a machinery guard. The engine must be OFFwhenever the box is open. Clothing or body

in oil until after the initial ten (10) hours of operation. At that time, an oil change should beperformed by an authorized MasterCraft service techn

2005 MASTERCRAFT OWNERS MANUAL–PAG E 16-7immediately shut down. The leak must be repaired before the engine is restarted. See your MasterCraft dealer

2005 MASTERCRAFT OWNERS MANUAL–PAG E 16-8the voltage level reaches a set level of 11.5 volts, the system will shut off the stereo system and sound th

CHECK THETRANSMISSION FLUID LEVELBecause you will get an accurate readingonly after the engine has run long enough tothoroughly warm up, this should

2005 MASTERCRAFT OWNERS MANUAL–PAG E 16-10Step 5: Lubricate the starter bendix with a light coating of waterproof grease or white lithium grease.Ste

2005 MASTERCRAFT OWNERS MANUAL–PA G E 16-11Step 6: The oil filter should be changed each time the oil ischanged. Remove the oil filter and dispose o

Even if you plan to have annual maintenance work completed byyour MasterCraft service technician, you still should review this sec-tion and ensure tha

Note: Do not use compressed air, open flame nor heat dryers. Excess heat will shrink the cotton filter media.Compressed air will blow holes in the ele

CHANGE TRANSMISSION FLUIDIn order to thoroughly drain all the old transmission fluid, you willneed to run the boat engine for a period of at least f

CHECK THE PROPELLER SHAFT COUPLING ALIGNMENTStep 1: Ensure the engine is OFF and disconnect the engine safetystarting switch. Be sure that the thrott

Step 6: Using the flexible end on a grease gun,give two full shots of white lithium grease to thetwo grease fittings: one on the rudder shaft, andone

2005 MASTERCRAFT OWNERS MANUAL–PAG E iTABLE OFCONTENTSBOATING SAFETY --------------------------------------------------------------------------------

INSPECT COMPLETE FUEL SYSTEMFOR LEAKAGEAlthough your boat engine is similar to yourautomobile engine, the engine compartmentdiffers substantially. Th

2005 MASTERCRAFT OWNERS MANUAL–PAG E 17-1WARRANTY INFORMATIONEMISSIONCONTROL> > > >The Star Label means Cleaner Marine EnginesTh

One Star-Low emissionThe one-star label identifies engines thatmeet the Air Resources Board’s PersonalWatercraft and Outboard marine engine2001 exhaus

If the ownership of a product is transferred during Emission Components Warranty period, this warranty shall also betransferred and be valid for the r

2005 MASTERCRAFT OWNERS MANUAL–PAGE 17-4Emission Maintenance ProceduresEngine oil and filter: See Operator’s ManualSpark Plugs: See Operator’s Manual

Electronic Fuel Injected EnginesNOTE: The MasterCraft RTp-1, LQ9and 8.1 Liter engines do not haveadjustable timing.1. Start engine.2. Attach an approp

2005 MASTERCRAFT OWNERS MANUAL–PAG E 18-1WINTERIZATION&STORAGE> > > >Storage or winter lay-up requires special preparation t

2005 MASTERCRAFT OWNERS MANUAL–PAGE 18-2Step 4: Carefully loosen the flame arrestor and lift it far enoughto insert the tube of the fogging oil can.

2005 MASTERCRAFT OWNERS MANUAL–PAGE 18-3Step 3: If the coolant level is low, add a sufficient amount ofcoolant/water mix to fill the heat exchanger.

2005 MASTERCRAFT OWNERS MANUAL–PAGE 18-4Step 3: Turn on one pump to fill and pump until antifreezecomes out the thru-hull. Then shut off.Step 4: Re

2005 MASTERCRAFT OWNERS MANUAL–PAG E 1-1BOATINGSAFETYThis is the safety alert symbol. It is used to alert you to potential personal injury hazards. O

2005 MASTERCRAFT OWNERS MANUAL–PAG E 19-1MAINTENANCEUNSCHEDULED> > > > >Propeller damage is caused by striking solid objec

2005 MASTERCRAFT OWNERS MANUAL–PAG E 20-1TROUBLE-SHOOTINGThe following charts will assist you in finding and correcting minor mechanical and electric

2005 MASTERCRAFT OWNERS MANUAL–PAGE 20-2Poor boat performance. • Fouled spark plugs. • Have your dealer replace the spark plugs.• Contaminated fu

2005 MASTERCRAFT OWNERS MANUAL–PAG E 21-1LIMITEDWARRANTYSTATEMENT> > > >MasterCraft Limited Warranty Statement1. Limited Warrant

2005 MASTERCRAFT OWNERS MANUAL–PAGE 21-2(g) damage resulting from use of theboat for rental, commercial or industrialpurposes;(h) damage to hardwar

2005 MASTERCRAFT OWNERS MANUAL–PAGE 21-3MasterCraft’s sole liability and obligation in the event of any claim arising out of its performance or non-pe

7. No Modification of Warranty.No oral or written information, advice or communication of any nature by or from MasterCraft or its representatives, em

2005 MASTERCRAFT OWNERS MANUAL–PAGE 21-5All insurance and freight charges for return by Indmar of the product (or its substitute) to the original reta

2005 MASTERCRAFT OWNERS MANUAL–PAG E 22-1GMPGENUINEMASTERCRAFT PARTS> > > > > >Recognizing the pride that MasterCraft own

2005 MASTERCRAFT OWNERS MANUAL–PAG E 23-1TRANSFERWARRANTY> > > > > >For first purchase of a specific MasterCraft boat, th

USA WATER SKI ASSOCIATION1251 HOLY COW ROADPOLK CITY FL 33868(863) 324-4341http://usawaterski.orgBOAT OWNERS ASSOCIATION OF THEUNITED STATES880 SOU

2005 MASTERCRAFT OWNERS MANUAL–PAG E 23-1WELCOME TO THETEAM> > > > > >MASTERCRAFTWONDERFUL WORLD OFPurchasing a new Maste

2005 MASTERCRAFT OWNERS MANUAL–PAG E 25-1SERVICE> > > >LOGAs Needed Date Date Date Date DateReplace raw water impellerAdd/change oi

2005 MASTERCRAFT OWNERS MANUAL–PAG E 25-2SERVICE> > > >LOGAs Needed Date Date Date Date DateReplace raw water impellerAdd/change oi

2005 MASTERCRAFT OWNERS MANUAL–PAGE 25-3SERVICE> > > >LOGAs Needed Date Date Date Date DateReplace raw water impellerAdd/change oil

WORLD HEADQUARTERSMASTERCRAFT BOAT COMPANY100 CHEROKEE COVE DRIVEVONORE TN 37885 USA423.884.2221423.884.2295 FAXWWW. MASTERCRAFT. COMProStar